1. To disconnect a weight(s) cable from the rechargeable battery.
Prevention
At the same time from memory of the radio receiver the anticreeping code is erased. To disconnect the battery only at the switched-off ignition. Otherwise the control unit of system of injection will be damaged.
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| 2. To take out a coupling rope from the supporting bracket. |
| 3. To cast away a radiator (see subsection 2.2). |
| 4. To mark with an adhesive tape and to disconnect all cable connections from the transmission and a starter. |
| 5. If are available, to disconnect fastenings of an electrical wiring from hoses of cooling liquid. To mark an arrangement with a felt-tip pen that at assembly to establish on the old place. |
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6. To disconnect the gear shifting drive from the transmission. For this purpose to unscrew a bifurcate head (1). To take out in front draft of switching (2) from the gear shifting lever. To unscrew a bearing arm with draft of the choice of transfers (3). To tie up up draft of gear shifting and draft of the choice of transfers. |
7. To remove the coupling drive. For this purpose at cars with a hydraulic actuator of coupling to unscrew the working cylinder from the transmission, to put aside and to fix by a wire.
Prevention
Not to open a hydraulic system. Otherwise, after assembly, it will be necessary to let out the air from system. Not to squeeze out a coupling pedal at the removed working cylinder.
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| 8. At cars with the mechanical drive of coupling to disconnect a coupling rope from the transmission and an arm of the bearing of the transmission (see subsection 3.2). |
| 9. To remove an arm of a power shaft of a speedometer from the transmission. |
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10. To unscrew the pipeline of cooling liquid going from a broad tank to a water pomp from a starter (shooters showed fastening bolts). |
| 11. To unscrew an electrical wiring from the pipeline. |
| 12. To unscrew the top screws of fastening the engine - the transmission. |
| 13. Petrol engine: to disconnect a vacuum hose of the amplifier of brakes from the engine. |
| 14. 4-cylinder diesel engine: to disconnect drives of ropes from the engine. |
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15. To install the basic VW-3250 device on both sides so that the left half shaft, the screw of the shock-absorber and connecting draft (the stabilizer on the right) could be removed. The emphasis (A) of basic adaptation has to be before the top rotary fist. The V-shaped cut (V) rests against an arm of hinged units (2). |
Prevention
To install basic VW-3250 adaptation before lifting the car, otherwise the car will be under the influence of springs or loading again.
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| 16. To remove the left half shaft. |
| 17. To disconnect a flange of the left half shaft from the transmission. |
| 18. To unscrew on the right the screw of the shock-absorber and connecting draft (stabilizer). |
| 19. To unscrew connections of weight(s) from the transmission and an arm of the bearing. |
| 20. To remove a starter (see subsection 10.18.1). |
| 21. Diesel engine: to disconnect a vacuum hose of the amplifier of brakes from the vacuum pump on the engine. |
| 22. 5-cylinder engine: to remove the generator (see subsection 10.17.2). |
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23. To disconnect the bearing support of the transmission (A) from the case of the bearing (V) and from the engine. In the drawing the bearing support of the transmission of the 4-cylinder engine is shown. |
| 24. 4-cylinder engine: to unscrew the fastening screw the engine - the transmission over the bearing case. |
| 25. 4-cylinder engine: to remove a protective protection of a flywheel from below. |
26. Conditioner: to remove the compressor, to put aside and to suspend on a wire.
Prevention
Not to open pipelines.
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| 27. To 8/92 (date of production of a box 09.08.92): to remove a back support of the transmission together with the console. To shift assembly the engine - the transmission, if necessary, is a little forward. |
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28. With 8/92 (date of production of a box 10.08.92): to unscrew a back support the engine - the transmission. To unscrew at the same time a bolt (C), to incline the transmission forward and to take out a transmission support. |
| 29. To remove the driving roller of a speedometer from the case of the bearing of the right flange shaft. |
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30. To screw, as shown above, a support of the VW-3230 engine. |
Prevention
The 5-cylinder engine requires a support of the VW-3227 engine.
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31. To suspend the auxiliary tire VW-3184/1, for VW-3184 adaptation, on the forward closing beam. If it is required, to disconnect the disturbing pipelines and an electrical wiring. |
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32. To suspend removable VW-3184 adaptation in front on the auxiliary tire VW-3184/1 and behind on arms of hinged units (A), having inserted at the same time a pin of basic VW-3230 adaptation into an opening of a mobile sled (In). |
Prevention
At the correct installation of reception adaptation a sled (V) adjoins to the right pipe (shooter).
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| 33. After installation to tighten stoppers of removable adaptation. |
| 34. To clamp a spindle (C) removable adaptation. |
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35. To unscrew an arm of the bearing (A) of the transmission from a rubber-metal support on a body (1) in the beginning, then transmissions (2). |
Prevention
For removal of an arm of the bearing from the transmission to lower the unit.
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36. To wring out the stabilizer of both connecting drafts up to an emphasis to release space for an exhaust pipe.
Prevention
And if there is a steering shock-absorber, in the field of the exhaust system to cover the stabilizer that the protective varnish coat was not damaged.
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| 37. To disconnect a forward exhaust pipe from the additional muffler or the catalyst (cm. subsection 2.19.1). |
| 38. 4-cylinder engine: to unscrew a protective protection a pipe - an additional tank. |
| 39. The engine and the transmission assembled, alternately to shake forward and to lower, holding at the same time the right half shaft so that it adjoined to a hinged flange of the transmission. |
| 40. 5-cylinder engine: to unscrew fastening screws the engine - the transmission on the right over the case of the bearing of a power shaft. |
| 41. To establish a jack of VW-1383 under the transmission and to unscrew the remained fastening screws the engine - the transmission. |
| 42. To secure the transmission, to wring out from the engine and to lower carefully. |